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custom hat designs and hot branding

Custom Hat Design

Your Story, Etched in Fire

At Sol Spirits, every custom hat is a one-of-a-kind piece - designed in collaboration with you + brought to life by hand using the art of pyrography + hot branding. Pyrography is the ancient practice of drawing with fire + for us, it's how we tell your story.

Each design is burned directly into the felt, adding raw texture, warmth + character to your hat. No two are ever the same. Whether its a personal symbol, a wildflower from your hometown, a poem line, a design inspired by your journey or a sentimental piece for your loved ones of all kinds - the artwork becomes part of the hat + a part of you.

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Your Story, Etched in Fire

  • Pyrography Artwork - Hand-drawn, original designs etched into the felt.

  • Hat Style + Color - Choose from our signature western or fedora silhouettes.

  • Decorative Elements - Leather + suede cords, charms, crystals, feathers, repurposed + premium fabrics.

  • Hot Branding - Choose from letters, numbers + symbols. 

The Process

  1. Enquire - Submit the custom enquiry form below.

  2. Chat - We'll connect with you to learn more about your vision, style + story.

  3. Design - Cass will sketch + refine a custom design for you. (can take up-to 4 weeks for design)

  4. Craft - Your hat is carefully built, burned + finished by hand. (this step can take up-to 4 weeks)

  5. Deliver - Shipped to you with intention + care, tracking + love from Warren, NSW.

Kookaburra with family tree

Start Your Custom Hat Journey

Ready to create something that is truly yours?

Fill in the form below + we'll begin the journey.

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Let's create some magic!

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